Strix StratoSurfer Twin Conversion
© Mark Qvale - February, 2019
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| Super Stratosurfer! |
Introduction
I have found that I have no love for the top mounted motor gliders. I love the way the Strix StratoSurfer flys especially with the Matek F405-wing controller running Chibios/Arduplane but, that top motor is a PITA in terms of trimming the plane, noise and launches nosing in. So with that and after one year with this plane I've decided to convert it to a twin tractor set-up.
Below are my build notes, print files and a flight review of this re-configured plane.
General Specifications
Seller - ReadyMadeRC, USA
Aircraft - Strix Stratosurfer
Build Date - February, 2019
| Airframe Type - | Top Wing FPV Specialist | All-Up Weight - | 60oz (1698g) w/7000mAh/4S Li-ion Pack | |
| Wingspan - | 59 inches (1500mm) | 61oz (1706g) w/ 4S/5200 Li-Poly Pack | ||
| Length - | 39 inches (1000mm) | COG - | 70mm @ Wing root | |
| Wing Area - | 2.95 ft^2 (27.4dm^2) | Wing Load w/5200mAh/4S - | 20.7 oz/ft^2 (62g/dm^2) | |
| Motors - | iFlight 2207-1750kv | Max Continuous Power (4S) - | 640 watts (4S) | |
| Propeller - | Counter-rotating APCe 6x4.5 Bullnose | Max Prop Power - | 440 watts @ 2550ft ASL | |
| Static Thrust & Prop Speed - | 2022g & 82mph @ 2550ft ASL | Static Thrust/Weight - | 1.2:1 | |
| Battery Type - | 4S1P Lipo -or- 4S2P Li-ion | Battery Capacity - | 5200mAh/10C or 7000mah/3C | |
| In flight efficiency - | <125mAh/mile (<78mAh/km) Typ. | Flight Time - | 80 min | |
Components/Flight Gear
Below is the approximate layout of installed components:
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Power Set-up
For power on this build I plan to start with iFlight 2207-1750kv motors and 35A Wraith32 BLHELI ESC's with active freewheeling. I've also added a pair of 1000mfd/35v Low ESR capacitors for noise and v-spike damping.
- Motor - iFlight 2207-1750kv
- ESC - 35A Wraith32 BLHELI
- Prop - APCe 6 x 4.5 Bull Nose
- Battery - Multistar 4S/5200, 10C or a 4S/7000 Li-Ion
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| Published specs for the iFlight motor |
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| Prop chart for the iFlight motor |
Motor Mounts
This design is very similar to some that I did for the Mini Talon. My goal was to make it light, slippery and strong. For my build I printed these in Hatchbox ABS filament at .2mm quality.
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| Print orientation |
Mount Assemblies
Mounting these is simple enough. Put the wing halves together on the wing spar, measure, set some pins for location, glue them and clamp them in place for 24hrs. Use a straight edge to insure the mounts are lined up and the faces are parallel. I use E6000 glue as it works very well attaching PLA and ABS to EPO foam. Other glues that also work very well are UHU-POR, Beacons FoamTac and Gorilla Clear Contacat cement. Do not use Gorilla expanding glue as it does not bond well to EPO and heat cycling can cause it to separate.
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| Clamped mount |
Front Piece
After printing use a clamp to maintain the integrity of the front piece and tap the four radial holes to M3. Once tapped, coat the threads with thin CA to add strength. You may have to file or sand the outside diameter of the four ears so the front piece will fit into the main mount body.
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| Clamped mount |
Motor Wire Routing
For wire routing I hot-wired a hole in the center of the motor mount, below the leading edge to a depth of XXXXmm. This coincides with a hollow area that goes nearly to the wing root. I then hot-wired a hole centered in the front/center notch deep enough to access the same hollow area. I ran a piece of silicone wire so that I could pull the ESC/motor wires through the wing to the front of the mount. Last I soldered on a 3-wire connector and the ESC.
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| Wire route |
ESC Mount
I decided to simply use hot glue to attach the ESC's to the bottom of the wing. I did have to cut small notches to accomodate the two capacitors but this was easy enough.
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| ESC craddle |
Flight Control
Since I am already using the Matek F405-wing flight controller with Chibios/Arduplane firmware there is absolutely no reason to change this, it is fantastic!
Links to this board -
GPS Mount
For the GPS I am using the Beitien BN-220 mini ublox unit from Banggood. I have mounted it under the rear wing mount cover.
Re-Maiden!
Maiden - 01 February, 2019
Weather was perfect with temp at ~70F a very light breeze and clear skies. The first flight was uneventful in terms of drama and I flew her for about 20 minutes. In two subsequent flights I did an uneventful hand launch a session of auto-tune and lots of rolls, loops and other shennanigans. From a flying standpoint, the Stratosurfer as a Twin flies exceptionally well, better I think than with the top mount motor. The power setup I put together for these first flights was certainely powerful enough and amazingly quiet and smooth. With a hard/static mounted Mobius, I saw no jello at any time in the HD recording.
Video
- TBA
Parting Shot
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| What a great day! |
Project 3D Print Files
The zip file linked below includes the following parts:
- TBA
See Also
Some of the Vendors I used for this project
Comments? Questions?
